MECH012 - Flange Management

Programme Overview

Flange Management training programme provides the trainee with the necessary underpinning knowledge and practical skills to make and break flanged joints with manual bolt-up methods. At the end of this course all participants will be competent in ensuring the integrity of flanges on pipework and vessels in process plants.

This programme offers participants with the fundamental knowledge and skills on piping system, bolt tightening (torquing & tensioning) and techniques of tightening sequences.

Who should attend

Mechanical technicians.

By the end of this training course, participants will:

  • Planning and preparing for the work
  • Break flange in accordance with flange management procedure
  • Inspect Flange and components
  • Make flange joint in accordance with flange management procedure
  • Finish the job

Course Outline

Plan and prepare for job

  • Identify work requirements
  • Inspect job site
  • Confirm isolations have been completed to standard
  • Confirm hazard controls
  • Coordinate with appropriate personnel
  • Select appropriate tools
  • Check calibration and certification of tools as required
  • Complete checklists and records as required

Break flange in accordance with flange management procedure

  • Prepare tools, drip trays, and so on with appropriate care
  • Connect any required drain lines
  • Undo nuts in accordance with procedures
  • Split flange and drain pipe as required
  • Identify any skills escalation required
  • Manage open pipe
  • Complete checklists and records as required

Inspect flange and components

  • Assess cold pull and refer if required
  • Assess degree of misalignment and refer if required
  • Clean and inspect flange surface both front and back
  • Check studs and nuts
  • Confirm compliance of components and refer as required
  • Identify any problems and take appropriate action

Make flange joint in accordance with flange management procedure

  • Select appropriate gasket
  • Check all components are to specification
  • Apply lubricant as required
  • Complete initial assembly of joint
  • Insert blind as required
  • Attach drain if required
  • Re-check the gasket
  • Re-check alignment
  • Tighten using appropriate hand tools to procedure
  • Use torque calibration charts as required
  • Complete checklists and records as required

Finish the job

  • Make a final check of joint alignment
  • Organise required checks
  • Confirm joint integrity as required
  • Complete checklists and records as required

Methodology

To enhance learning effectiveness, hand on experience will be emphasised in this programme through role-plays in class presentation, group facilitation and class critique.

Case studies, group discussions and video support will also be used to enhance learning experience. Fun quizzes will be injected to provide formative assessment and a fun learning environment.

Location & Date

Date: 19 - 21 Jul, 2020
Location: Basra
Language: English
1 811 USD
Register
Date: 19 - 21 Aug, 2020
Location: Moscow
Language: Russian
65 612 RUB
Register

Tuition fees include

Classes, books and training materials.
Entry level test.
Free Internet access.
International certificate upon completion of the course.
Coffee breaks and a buffet lunch daily.
 
*Fees do not include charges for travel and accommodation costs

Features

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